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Blog posts : "socket weld fitting"

Difference between Socket Weld vs Buttweld

Difference between Socket Weld and Butt Weld

Pipe flanges, fittings, and valves can be connected in a variety of ways, including socket weld, butt weld, threaded, and so on. Socket welding and butt welding are two of the most common. However, you may be unsure which one is best for your infrastructure projects because they both appear to use their own set of advantages and disadvantages. As a result, we've taken on the task of making a comparison between them.

 

Socket Weld

They are made in line with ASME B16.11 standards. A pipe would be put into a recessed region of the fitting, or socketed to have a plain spigot end, in the construction of this type of connection. Socket Welding pipe fittings are utilized for combustible, hazardous, or expensive materials in which no leakage is allowed, as well as steam between 300 and 600 psi. SW pipe fittings are a type of high-pressure fitting that comes in multiple pressure rating systems: 3000, 6000, and 9000.

 

Butt Weld

They are made in line with ASME B16.9 standards. Each foot of the valve is sharpened to meet the depth and bevel of the pipe during the butt welding procedure. The two ends are then butted jointly and combined to the channel. The width would just be the same as for the pipes in this situation. Titanium pipes, duplex steels, and nickel-based alloys are all essentially butt welded.

 

Difference between Socket Weld and Butt Weld

  1. Welding grooves and seams of various types

Socket welding created a fillet weld during the welding process. Butt welding is superior to socket welding when considering factors such as weld strength, force conditions, and so on.

  1. Various applications

Because socket weld fittings are only half as strong as butt weld fittings. Socket welding is mostly used for piping with tiny diameters (Small Bore Piping), often piping with a nominal diameter of NPS 2 or less.

  1. Types of detection

In general, butt welding and testing standards are more stringent than socket welding and testing requirements.

To ensure that there are no leaks, the butt welding must be 100% tested, and radiographic inspection is required, but for socket welding, electromagnetic particle detection or infiltration detection is sufficient.

  1. Various costs

Socket weld fittings are more expensive than Butt welding fittings of comparable size. Butt welding fittings, on the other hand, require an additional expense because they are more difficult to manufacture and line up properly. This would take more time and would necessitate the use of qualified welders.

 

Conclusion

To summarise, socket welding has a higher pressure level and even a higher cost than butt welding. Butt welding is an alternative when welding technology is necessary and fully meets the construction standards. If the pipeline medium does not require welding, socket welding is advised since it is simple to detect.

For More Details on  Difference between Socket Weld and Butt Weld contact us on sales1@techtubes.in

***Monel, Hastelloy, Inconel, Incoloy, SMO254, Nitronic, AL6XN, Stellite, Sanicro, Tantalum, Nimonic , Alloy A286, Invar, Cupronickel etc., are the trademarks of their respective companies.

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Everything You Need to Know About Socket Weld Fittings

Everything You Need to Know About Socket Weld Fittings

A Socket Weld is a type of weld that is used to join two A fitting is a sort of fitting in which a pipe is attached to the sunken portion of a flange, fitting, or occasionally even a valve. These fittings, which are available in a variety of ASTM standards and grades, are essential for maintaining high-strength connections. They are generally made by ASME B16.11. This standard normally includes limitations, temperatures, and pressure values, as well as material specifications for fittings made of alloy steel and forged carbon.

 

Class 3000 socket weld fittings are available, however, they can also be fabricated or provided in Class 6000 and Class 9000. These fittings could be custom-made in a range of stainless and exotic alloys to meet the needs of customers.

 

Socket weldings come in a variety of shapes and sizes, including, socket weld tee, reducing tee, socket weld elbow as well as reducers, couplings, and Socket Weld flanges.

 

Benefits of socket weld fittings

  1. It is not essential to demand these products for the pipe to prepare the socket weld. Tack welding is not necessary because the fitting assures proper alignment on its own.
  2. The welded metal is also unable to pass through the pipe bore. When socket weld fittings are utilized, the chance of leakage is substantially lower than this when threaded fittings are being used.
  3. Because radiography is not a viable option for the weld fillet, precise fitting and welding processes are considered necessary. A magnetic particle (MP) or a liquid can be used to test and inspect this fillet for errors. The cost of creating them is lower when butt–weld joints are used because the cost of constructing them is lower.

 

Drawbacks of Socket Weld Fittings

  1. Because of the large growth gap in the internal nooks of socket weld fittings, they are not recommended for radioactive and destructive applications, as this accumulation of material can create issues in their operation.
  2. These fittings aren't recommended in the food business since they do not provide complete permeability and leave gaps and interlocks that end up causing problems and making cleaning difficult.
  3. The bottoming clearing has been used in socket welds to reduce stress at the root of the weld, which occurs whenever the weld metal solidifies. The mating components are differently enlarged as a result.

 

Conclusion

Socket weld or Socket Weld fits can aid you in a variety of ways, and in this article, we've tried to cover practically all of them to give you a better understanding. Please comment to us if you have any questions about socket weld fittings or socket weld flanges.

For More Details on  Everything You Need to Know About Socket Weld Fittings contact us on sales1@techtubes.in

***Monel, Hastelloy, Inconel, Incoloy, SMO254, Nitronic, AL6XN, Stellite, Sanicro, Tantalum, Nimonic , Alloy A286, Invar, Cupronickel etc., are the trademarks of their respective companies.

 

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Socket Weld Fittings Types and Applications

Socket Weld Fittings Types and Applications

A pipe attachment feature is socket weld fittings. The pipe will be put into a recess in a pipe, fitting, valve, or socket in this situation. Seal welds of the fillet kind will be used to link the pipes or valves to other parts of the pipe. Socket weld fittings are a good option in several instances. This is because the advantages of high structural strength and leakage integrity are crucial variables to consider while planning your pipeline project.

Types of Socket Weld Fittings

Socket weld fittings comprise several coupling thread structures, as shown below:

  1. Coupling in Half

Half couplings are identical to complete couplings except that only one end has threads. The non-threaded end of a half coupler is frequently welded or otherwise secured to piping.

  1. Coupling Reduction

These fittings are used to connect two pipes with varying diameters by utilizing different width sockets on both ends.

  1. Reducer Insert for Socket Weld

This reduction fitting also enables the connection of pipes of various diameters.

  1. Union of Socket Welds

These three-part fittings are using spinning to bring the pipe comes to an end closer together. They are made up of 2 components along either side of an interrelated centerpiece. As a result, the socket weld union should be carefully screwed up before welding the sides, reducing seat warping.

  1. Elbow with Socket Weld

These connectors, which come at 90-degree and 45-degree angles, enable pipelines to change directions. SW elbows could be designed with a small radius or a long radius, depending on the application.

  1. Tee with Socket Weld

A socket weld tee fitting is used to introduce a T-junction into a pipe network, resulting in a 90-degree branch from a straight pipeline. When employing a different diameter pipe than the branch, a socket weld reduction tee can be utilized to make the same T-junction.

  1. Sockolet

The socket, like the deviant art and wallet, could be used to link two pipes of different diameters. The socket comes with a socket in the set (thus the name), making welding easier. The socket can achieve a 90° change and can bear larger pressures.

  1. Cross Socket Weld

Two branches traveling in the same direction can create a 90-degree change of direction with this cross-formation fitting.

  1. Complete Coupling

This socket joins two pipes with threads on both ends.

Application of Socket Weld Fitting

These are some of the applications of socket weld fittings.

  • Socket weld fittings are designed for medium and low pressure in restricted places and can be applied to a wide range of industrial applications.
  • When pipework is judged to be permanent, this method is used. They've also been created in such a way that they have good flow qualities.
  • If used in combination with ASME pipe, it allows for different dimensions to be changed.
  • Reducers, tees, elbows, and other socket weld pipe fittings can be used in pipelines to transport expensive, combustible, or poisonous products where there is no risk of leaking. 

  • For More Details on  Socket Weld Fittings Types and Applications contact us on sales1@techtubes.in

    ***Monel, Hastelloy, Inconel, Incoloy, SMO254, Nitronic, AL6XN, Stellite, Sanicro, Tantalum, Nimonic , Alloy A286, Invar, Cupronickel etc., are the trademarks of their respective companies.

     

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Difference Between Socket Weld and Butt Weld

 

Difference between Socket Weld and Butt Weld

Pipe flanges, fittings, and valves can be connected in a variety of ways, including socket weld, butt weld, threaded, and so on. Socket welding and butt welding are two of the most common. However, you may be unsure which one is best for your infrastructure projects because they both appear to use their own set of advantages and disadvantages. As a result, we've taken on the task of making a comparison between them.

 

Socket Weld

They are made in line with ASME B16.11 standards. A pipe would be put into a recessed region of the fitting, or socketed to have a plain spigot end, in the construction of this type of connection. Socket Welding pipe fittings are utilized for combustible, hazardous, or expensive materials in which no leakage is allowed, as well as steam between 300 and 600 psi. SW pipe fittings are a type of high-pressure fitting that comes in multiple pressure rating systems: 3000, 6000, and 9000.

 

Butt Weld

They are made in line with ASME B16.9 standards. Each foot of the valve is sharpened to meet the depth and bevel of the pipe during the butt welding procedure. The two ends are then butted jointly and combined to the channel. The width would just be the same as for the pipes in this situation. Titanium pipes, duplex steels, and nickel-based alloys are all essentially butt welded.

 

Difference between Socket Weld and Butt Weld

  1. Welding grooves and seams of various types

Socket welding created a fillet weld during the welding process. Butt welding is superior to socket welding when considering factors such as weld strength, force conditions, and so on.

  1. Various applications

Because socket weld fittings are only half as strong as butt weld fittings. Socket welding is mostly used for piping with tiny diameters (Small Bore Piping), often piping with a nominal diameter of NPS 2 or less.

  1. Types of detection

In general, butt welding and testing standards are more stringent than socket welding and testing requirements.

To ensure that there are no leaks, the butt welding must be 100% tested, and radiographic inspection is required, but for socket welding, electromagnetic particle detection or infiltration detection is sufficient.

  1. Various costs

Socket weld fittings are more expensive than Butt welding fittings of comparable size. Butt welding fittings, on the other hand, require an additional expense because they are more difficult to manufacture and line up properly. This would take more time and would necessitate the use of qualified welders.

 

Conclusion

To summarise, socket welding has a higher pressure level and even a higher cost than butt welding. Butt welding is an alternative when welding technology is necessary and fully meets the construction standards. If the pipeline medium does not require welding, socket welding is advised since it is simple to detect.

For More Details on  Difference between Socket Weld and Butt Weld contact us on sales1@techtubes.in

***Monel, Hastelloy, Inconel, Incoloy, SMO254, Nitronic, AL6XN, Stellite, Sanicro, Tantalum, Nimonic , Alloy A286, Invar, Cupronickel etc., are the trademarks of their respective companies.
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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 Posted in socket weld fitting
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